Solution for
Factory Automation & Smart Factory
The core of factory automation is process improvement and the application of automation equipment optimized for production lines, and based on this, the goal of Smart Factory is to collect and analyze high-quality data to maximize productivity and achieve strict quality control. InnoPlatform aims to achieve optimal factory automation and SMART factory implementation through data collection through multi-functional sensing with excellent cost-performance ratio and AI-based analysis technology for converged data.
Bearing Inspection
A complex inspection method using a line laser scanner and camera is applied to automatically inspect the defects occurring on the bearing surface manufactured by the forging method on the production line and find defective products. As this is a method that completely replaces the existing visual inspection method, the annual production cost reduction amounted to about KRW 140 million, and the break-even point due to equipment installation was 1.5 years.
cable surface inspection system
This system aims at real-time surface defect inspection of the cable sheath in a PVC 100Φ sheath line with an outer diameter of 10 to 30 mm and a line speed of 30 to 50 m/min. In general vision systems, it is difficult to detect fine flexure or scratch on the cable sheath, but by applying stereo imaging technology, it is possible to precisely measure the flexure on the surface of the 100 micrometer level and obtain depth information.
In particular, learning is conducted to determine the type and level of defects from the measured patterns in depth map format. Based on this, it is possible to implement risk layering and classify risk groups through real-time regression analysis on the state information of the surface, and implement a risk prediction model for possible defects. Through this, a preemptive quality management system can be established by estimating the cause of defects or predicting the possibility of defects.
On-flying Laser Marker
Using Point Source Pulsed-Laser, it is possible to mark the designated text on the moving object according to the Product Liability Act, and an intelligent marking system capable of marking various languages and fonts based on the Embedded-Linux OS and graphic user interface. In particular, by measuring the height of the object and automatically adjusting the height of the focusing lens, it is possible to accurately mark letters even on inclined inclined surfaces. In addition, high-speed marking is possible by applying an algorithm that calculates the marking factor according to the moving speed of the marked object and the real-time coordinate calculation of the marking point according to the marking factor.
